Organic Jaggery Process

Step 1 : Soil Preparation

• Firstly, we conduct a soil test to determine pH, nutrient levels, and organic matter content of the soil.

• Ideal pH for sugarcane is between 6.0 and 6.5. We ensure that the soil has proper pH.

• Then, we add organic matter like compost or well-rotted manure to improve soil structure and fertility.

• Also, we use green manure crops (like legumes) to fix nitrogen in the soil.

• Then, the soil is plowed to a depth of about 12-15 inches to loosen it.

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Step 2 : Seed selection

• After soil preparation, the next step is to select disease-resistant, high-yielding sugarcane varieties.

• We use certified organic seed cane to ensure it is free from synthetic chemical treatments.

Step 3 : Planting

• Now comes the third step. In it, we cut healthy sugarcane stalks into setts (pieces) with at least 2-3 buds per sett.

• Plant setts in furrows 4-6 inches deep.

• Space rows 3-4 feet apart, and place setts 1.5-2 feet apart within the row.

Step 4 : Organic Fertilization

• In 4th step, we use compost, well-rotted manure, bone meal, and other organic fertilizers to supply nutrients.

• These fertilizers are applied based on soil test results and crop requirements.

• We also apply organic mulch (like straw or sugarcane leaves) to conserve moisture, control weeds, and add organic matter to the soil as it decomposes.

Step 5 : Irrigation

• We provide consistent irrigation, especially during dry periods, but avoid waterlogging.

• Drip irrigation is ideal for efficient water use and disease prevention.

Step 6 : Pest and Disease Management

• We Monitor for pests regularly.

• We use biological control agents like beneficial insects (e.g., ladybugs for aphids).

• Also, we use organic-approved pesticides like neem oil or insecticidal soaps if necessary.

Step 7 : Harvesting the sugarcane field

• We Harvest sugarcane when it reaches peak maturity, depending on the variety and climate.

• Then, we cut the canes at ground level using a sharp machete or other cutting tools.

• And at last, we remove the leaves and tops, leaving the stalks for processing

Step 8 : Harvesting the sugarcane field

• We clean the harvested canes to remove any dirt or debris.

• Canes are transported to the processing facility promptly to prevent deterioration.

• Then the canes are processed to extract juice.

Step 9 : Clarification of the extracted juice

• The juice is heated continuously to evaporate water, stirring continuously to prevent burning and sticking.

• As the juice thickens, the color will deepen from pale yellow to golden brown.

• Consistency of the boiling juice is tested by dropping a small amount into water. When it forms a soft ball, it indicates the juice is ready for the next step.

Step 10 : Concentrating the juice

• We pour the extracted juice into a large, shallow pan or container.

• The juice is heated over a fire or furnace to initiate the clarification process.

• The scum is skimmed off regularly that forms on the surface regularly.

Step 11 : Final processing

• The thickened juice is removed from the heat and transferred to another container for cooling.

• Stirring is continued as it cools to ensure uniformity and to prevent crystallization.

• The thickened syrup is poured into molds or onto flat surfaces lined with parchment or greased surfaces to set.

• Then the jaggery is allowed to cool and harden in the molds or on the flat surfaces.

• We inspect the final product for consistency, color, and purity.

• Finally, we conduct the necessary quality tests to ensure the jaggery meets organic standards.

By following all these steps , We deliver 100% Organic jaggery to You.